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Hopper Bridge Countermeasures Product List

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0067 Bridge Measures for Powder Coating Hopper

0067 Bridge Measures for Powder Coating Hopper

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to be degassed due to impact or vibration, which prevents strong blockage. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. You will understand once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0192 Measures for the bridge of the titanium dioxide hopper in a rubber products factory.

0192 Measures for the bridge of the titanium dioxide hopper in a rubber products factory.

By sequentially turning on the Brodisk with a time delay, the titanium dioxide powder is fluidized, resolving the discharge issues.

Among the many powders with poor fluidity, the fluidization enhancement of titanium dioxide fine powder is quite challenging. At an industrial rubber product factory, it seems there were not many issues with the installation of a vibrator using the initially used raw material (titanium dioxide). However, due to a change in the supplier of the raw material, the discharge of titanium dioxide from the hopper became very difficult. They purchased and installed three flow discs through a trading company. Although there was some improvement, it did not yield the expected results, and it was at this point that they first contacted our sales team for consultation. As a result, by increasing the number of flow discs and sequentially turning them ON with a time delay using a controller, the titanium dioxide powder was fluidized, and the discharge issues were resolved. For more details, please contact us. *Our website features numerous case studies. You can check them via the link below.

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0195 Measures for the bridge of the ash hopper in biomass boilers

0195 Measures for the bridge of the ash hopper in biomass boilers

Introducing examples related to biomass boilers using special fuels at a paper mill!

At the paper mill - Biomass boiler related - Due to moisture and other factors, bridging occurs in the ash hopper, which led to the introduction of our bridge breaker and controller. The overview of the hopper is as follows, but first, the user sent us the hopper drawings, and based on past experience, we guided them in selecting the appropriate model and optimal installation position. 【Hopper Overview】 　〔Hopper diameter 2200φ, discharge section 800φ〕 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is highly superior in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please contact us or download the catalog for more information. *Our website features numerous implementation examples. You can check them out via the link below.

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0137 Measures against bridging in the raw material hopper of the weighing device.

0137 Measures against bridging in the raw material hopper of the weighing device.

If you are having trouble resolving blockage phenomena or bridge rat holes, please let us know.

We will introduce measures to prevent bridging of fired clay in the raw material hopper of the weighing device. Due to the frequent occurrence of the shelf-hanging phenomenon (bridging phenomenon) in the hopper, during the approximately 10-minute weighing time, personnel on-site were breaking the arch from the top of the hopper to discharge the material. Although it was only 10 minutes at a time, this happened about 20 times a day, making it very inefficient. However, after the installation of the bridge breaker, production has become more efficient. 【Hopper Overview】 ■ Hopper Dimensions: 1400×1400 ■ Discharge Outlet Dimensions: 300×300 【Specifications】 ■ Brodie Disk BD-15S-B: 8 units ■ Controller C-SV4: 1 unit *Our website features numerous implementation examples. You can check them via the link below.

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0144 Bridge measures for 1000φ hopper

0144 Bridge measures for 1000φ hopper

Solve bridging in the intermediate hopper of the powder plant with a Brody disk!

We would like to introduce a case study on bridge prevention measures in an intermediate hopper of a powder plant. The shaft part of the blow disk is the powder contact area, so it was made of SUS316L to improve corrosion resistance. The disk material used is a special silicone rubber, which is a standard product. 【Overview】 ■ Powder Type - Chemical substances (specific name unknown) - Fine powder (average particle diameter of 10 microns or less) ■ Hopper - Diameter: 1000φ - Outlet: 125A - Inclination: approximately 60° 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which you can check via the link below.

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0060 Measures for the bridge of the hopper of the suction loader

0060 Measures for the bridge of the hopper of the suction loader

This is an introduction to the implementation case of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

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0074 Powder measurement, bridge prevention for air transport hopper

0074 Powder measurement, bridge prevention for air transport hopper

Hitting with a stick and the hopper becoming uneven or the welds cracking due to impact have also been eliminated!

At a synthetic resin manufacturer, they are measuring powder using an air transport hopper, which also serves as a dust collector hopper. They experienced discharge issues with this hopper, and neither a knocker nor a vibrator was effective. Additionally, a wire mesh filter installed just above the discharge outlet was severely clogged, causing them trouble, which led them to consult us. They adopted the Brodydisk (installed in the regular hopper section) and the Brodydisk Mini (installed just above the discharge outlet), which resolved their issues. This user mentioned that, in addition to the current powder, they sometimes handle "very poorly flowing and highly adhesive troublesome fine powders," so they installed more Brodydisks than usual compared to typical cases. Since Brodydisks are inexpensive, installing multiple units does not impose a significant burden on the user. We have published numerous case studies on our website. You can check them out through the link below. Please feel free to contact us.

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0290 Measures for Hopper Bridge of Rare Earth Materials

0290 Measures for Hopper Bridge of Rare Earth Materials

Introducing a case study of a Brodisk adopted by a certain chemical company.

A certain chemical company contacted us to request a replacement of their existing bridge breaker (screen type) with a "broad disk" due to its insufficient effectiveness. They wanted to discuss details such as the installation location, so we provided information about the powder and the hopper drawings, based on which we informed them of a reasonable implementation plan, leading to immediate installation. As a result, we received feedback that "the material has been fluidized and the discharge troubles have been resolved." [Overview] ■ Hopper - Dimensions: 800×800 - Discharge section: 150A ■ Powder - Type: Rare earth material - Apparent specific gravity: 0.3 - Particle size: fine powder * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0400 Bridge measures at the extruder hopper

0400 Bridge measures at the extruder hopper

An example of adopting a blow disk as a countermeasure for bridging of crushed material in the hopper of an extruder.

We would like to introduce a case where a Bro-Disk Mini was delivered to a facility primarily engaged in the production of food containers and packaging sheets. The delivery was made as a countermeasure for the bridging issue caused by the crushed material "pellets + powder" in the hopper of the extruder. Initially, the customer requested a loan of the equipment for effectiveness verification, so we sent the necessary quantity. After discussing the arrangement for various hoppers, we proceeded with the testing, and the results were all favorable and well-received. In this case, due to the gentle slope of the hopper, we installed two units near the discharge area and four units above it. 【Overview】 ■ Hopper diameter: 400φ ■ Discharge diameter: 80φ ■ Number of units installed: 6 Bro-Disk Minis ■ Control: Since the air consumption per unit is low, we control all six units to turn ON and OFF simultaneously using a controller with one built-in solenoid valve. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

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